The green soul of L’Italiana Aromi

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Geothermal  

Geothermal energy embodies a very simple concept:  use of the existing energy in the ground, without having to produce any more.   In particular, having analysed the context in which the production plants of L’Italiana Aromi are located, the water from a water table just a few dozen metres away from the factory has been retrieved.  The water has a temperature which is always constant and it can be used to provide the company with both hot and cold water.  By means of a split unit with heat pump, which heats or cools the water, all the industrial processes of L’Italiana Aromi are supplied, in addition to the air-conditioning and heating of the rooms and bathrooms.  To best meet the needs of the company, the split unit has been specifically designed to produce thermal energy in the form of hot water at a temperature of 50/55°C and, at the same time, refrigeration energy in the form of refrigerated water at a temperature of 4/7°C. At the end of the process, the water from the water table is fed back into the water table through a return well at a temperature ranging from ±3/4°C than the temperature of the incoming water. In addition to a significant reduction in energy costs, the plant allows a significant improvement from an environmental point of view, given the avoided emissions of greenhouse gases (Table 1).

Table 1 – Geothermal  

Production of thermal energy (water at a temperature of 50°C)

Production of refrigeration energy (water at a temperature of 7°C)

Only production of refrigerated water:

  • absorbed electric power                                                  146 Kw
  • refrigeration power yield                                                  627 kW

Only production of hot water:

  • absorbed electric power                                                  201 kW
  • refrigeration power yield                                                  639 kW

Simultaneous production, hot and refrigerated water:

  • absorbed electric power                                                  206 kW
  • refrigeration power yield                                                  487 kW
  • thermal power yield                                                          693 kW

Cogeneration

L’Italiana Aromi’s cogenerative system, for the combined production of electric energy and integrated heat, is made up of an endothermal engine fuelled with methane gas coming from the town mains system in Carate Brianza.  The engine which makes use of both the exhaust fumes and the cooling heat of the engine block, guarantees the production of electric energy which is passed into the network (Table 2).

Table 2 – Cogeneration

Electric power                                                                    240 kW

Useful thermal power                                                       366 kW

Primary thermal power (from methane gas)                               669 kW

Methane gas consumption                                                             69,76 Nm3/h

Electric efficiency                                                                              35,8 %

Thermal efficiency                                                            54,7 %

Overall efficiency                                                                              90,5 %

The thermal power of 366 kW can therefore be guided to the following circuits, listed in order of precedence:

  • refrigerated water circuit (absorber)
  • district heating water circuit
  • hot water circuit tanks

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